STIWA optimizes rework at Knorr Bremse
What connects us? We let Knorr Bremse talk for themselves!
Sticking to the same routine every day may feel safe, but it won’t drive improvement. Lay the foundation for smarter production, empowering better, data-driven decisions.
Unlock the potential of your production with real-time insights, automated data collection, and seamless integration into your existing IT systems. Streamline operations and reduce standstills with standardized KPIs and intelligent tools that empower smarter, faster decision-making—helping you drive profitability and achieve greater operational efficiency.
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Higher OK Output
Lower Reject Rate
Faster Production Ramp-Up
Improved Efficiency
Faster ramp-up, reduced maintenance.
Increased Output
More OK parts, fewer defects.
Cost Savings
Automation reduces waste and standstills.
Better Decision-Making
Real-time data and transparency.
Fast Response
Quickly identify and fix production issues.
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Guidance throughout the machine lifecycle.
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Systems that grow with your needs.
Cyber Security
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Integration with AI and data science tools.
Real-time data insights reduce reliance on manual troubleshooting, minimizing effort and supporting all levels of expertise—resulting in smooth operations, smarter decisions, and consistent output.
With standardized interfaces, ensure bidirectional communication between your systems. How much longer can you afford to let inefficiencies hold you back?
Stay informed with real-time insights into your production processes. Are you fully aware of what's happening on your shopfloor?
Quickly identify and address losses, deviations, and production fluctuations. How fast can you respond to production challenges with your current tools?
Take full command of your machine and production lines with a single, centralized user interface. Is your production ready for complete control?
We understand this frustration—because we’ve faced it too. That’s why we’ve developed tools to eliminate the guesswork. With real-time insights, you can take control of your production, resolve issues faster, and make confident, data-driven decisions that drive real results.
performance inefficiencies, data visibility challenges, or the lack of actionable data, enabling smoother operations and better outcomes.
What connects us? We let Knorr Bremse talk for themselves!
To avoid rejects or save NOK parts and components, the professional data-based rework, additionally to structured process analysis gains more and more importance.
Knorr Bremse, the world's leading manufacturer of braking systems and supplier of other subsystems for rail and commercial vehicles, has been relying on STIWA software solutions in this area since 2011. The rework analysis is now integrated in all new systems in the Aldersbach plant. As a result, Knorr Bremse now has a completely uniform structure with a common database and a user-friendly look and feel.
What connects us? We let Knorr Bremse do the talking!
Mag. Alexander Meisinger, MSc
HEAD OF CUSTOMER SUCCESS MANAGEMENT
In order to increase the efficiency of one of its production machines, FESTO has set up an interdisciplinary team including the plant manufacturer,…
To increase efficiency of its machines, Valeo Wischersysteme GmbH relies on software know-how made by STIWA: The analysis tool is called AMS…
Developed by manufacturers with decades of hands-on production experience, this adaptable and scalable software delivers transparency, reduces costs, and supports global standardization—all while maintaining high product quality. Built by experts who truly understand your industry challenges, ensuring it adapts to your needs at any stage.
STIWA Shopfloor Software goes beyond traditional MES solutions by working directly at the machine and control level. It can read PLC data in real time without requiring middleware. This deep integration ensures high-quality data acquisition without delays, making it ideal for analysis and optimization.
Advantage: Customers get a detailed and real-time data foundation, enabling precise production control, error analysis, and process improvements.
STIWA doesn't just focus on visualizing production data; it leverages Artificial Intelligence (AI) and Machine Learning to provide deep insights. The software automatically detects anomalies, bottlenecks, and optimization opportunities, offering actionable recommendations.
Example: AI can predict machine failures, reduce rework defect rates by up to 30%, and adaptively optimize processes.
Advantage: Customers can increase productivity, minimize downtime, and reduce costs through data-driven optimization.
The software is highly flexible and can be integrated into existing production lines (Brown-Field) as well as new, highly connected manufacturing setups (Green-Field). Its modular architecture allows seamless connection to ERP, MES, CAQ, or machine control systems.
Example: Older machines without modern IT interfaces can be integrated via retrofit solutions or IoT adapters, while highly automated systems communicate natively with the software.
Advantage: Companies can digitize step by step without large investments in new machinery while benefiting from modern analysis and optimization tools.
STIWA Shopfloor Software is modular in design, allowing it to adapt to different company sizes and requirements—from single machines to complex, globally connected production networks. Companies can start with selected modules and gradually expand the solution without the need to replace the entire system.
Example: A customer can initially implement real-time monitoring and later add AI-driven optimization or predictive maintenance without requiring a system overhaul.
Advantage: The software grows with business needs, ensuring investment security and keeping companies technologically up to date with continuous advancements.
What connects us? We let Knorr Bremse talk for themselves!
To avoid rejects or save NOK parts and components, the professional data-based rework, additionally to structured process analysis gains more and more importance.
Knorr Bremse, the world's leading manufacturer of braking systems and supplier of other subsystems for rail and commercial vehicles, has been relying on STIWA software solutions in this area since 2011. The rework analysis is now integrated in all new systems in the Aldersbach plant. As a result, Knorr Bremse now has a completely uniform structure with a common database and a user-friendly look and feel.
What connects us? We let Knorr Bremse do the talking!
Mag. Alexander Meisinger, MSc
HEAD OF CUSTOMER SUCCESS MANAGEMENT
In order to increase the efficiency of one of its production machines, FESTO has set up an interdisciplinary team including the plant manufacturer,…
To increase efficiency of its machines, Valeo Wischersysteme GmbH relies on software know-how made by STIWA: The analysis tool is called AMS…